Detroit DD13, DD15, DD16 GHG14 Engine Repair Manual (2024)

Detroit DD13, DD15, DD16 GHG14 Engine Repair Manual​

Type of manual: Repair Manual

Size: 138MB

Format: PDF

Brand: Detroit

Region: All region

Language: English

Detail Contents:
3 Installation of the Complete Powertrain Assembly
5 Installation of the DD13 EGR Cooler Water Manifold Assembly
Adjustment of the GHG14 DD13 Turbocharger Wastegate Actuator
Assembly of Cylinder Head
Assembly of the Piston and Connecting Rod Assembly
Camshaft Timing Verification
Checking and Adjusting Gear Lash with Camshaft Housing Removed
Cleaning and Inspection of the DD15 and DD16 Water Manifold
Cleaning and Inspection of the Rocker Cover
Cleaning of the Cylinder Head 1
Cleaning of the Cylinder Head
Cleaning of the Cylinder Liner
Cleaning of the Piston and Connecting Rod Assembly
Cleaning of the Valves and Related Parts
Cleaning the Cylinder Block
Cooling System Drain Procedure
Cooling System Fill Procedure
Crankshaft Replacement Repair Strategy
Cylinder Block Oil Gallery Cup Plug Replacement
DD Platform Cylinder Head Replacement
Description and Operation of Camshaft and Rocker Shaft Engine Brake Assembly and Related Parts
Description and Operation of Cold Boost Pipe (Charge Air Pipe) and Related Components
Description and Operation of DD13 Exhaust Gas Recirculation Cooler Water Manifold Assembly
Description and Operation of DD15 and DD16 Axial Power Turbine Gear Box and Related Parts
Description and Operation of DD15 and DD16 Water Manifold and Related Components
Description and Operation of Engine Braking
Description and Operation of Gear Train and Related Parts
Description and Operation of Rocker Cover and Related Parts
Description and Operation of the Air Compressor
Description and Operation of the Belt Drive Tensioner System
Description and Operation of the Camshaft Housing
Description and Operation of the Composite Cold Boost Pipe (Charge Air Pipe) and Related Components
Description and Operation of the Coolant Crossover Pipe
Description and Operation of the Coolant Thermostat
Description and Operation of the Cooling System and Related Components
Description and Operation of the Crankcase Breather
Description and Operation of the Crankshaft
Description and Operation of the Cylinder Block and Related Parts
Description and Operation of the Cylinder Head and Related Parts
Description and Operation of the Cylinder Liner and Related Parts
Description and Operation of the DD13 Air Intake Manifold and Related Parts
Description and Operation of the DD13 Turbocharger and Related Parts
Description and Operation of the DD15 - DD16 Turbocharger and Related Parts
Description and Operation of the DD15 Air Intake Manifold and Related Parts
Description and Operation of the DD15 and DD16 Axial Power Turbine and Related Parts
Description and Operation of the Engine Brake Solenoid
Description and Operation of the Engine Lifter Brackets and Related Parts
Description and Operation of the Engine Water Pump
Description and Operation of the EPA10 DD13 Wastegate Solenoid
Description and Operation of the Flywheel, Flywheel Housing and Related Parts
Description and Operation of the Front Engine Cover
Description and Operation of the Front Engine Mount Radiator Support and Related Parts
Description and Operation of the GHG14 DD15 Asymmetrical Turbocharger Wastegate Solenoid
Description and Operation of the Intake Throttle EGR Mixer Assembly
Description and Operation of the Lubrication System and Related Components
Description and Operation of the Oil Coolant Module
Description and Operation of the Oil Dipstick Tube and Related Components
Description and Operation of the Oil Filter Stand Pipe
Description and Operation of the Oil Level Temperature Sensor
Description and Operation of the Oil Pan
Description and Operation of the Oil Pump, Oil Suction Manifold and Oil Lines
Description and Operation of the Piston and Connecting Rod and Related Parts
Description and Operation of the Variable Speed Engine Water Pump
Disassembly of Piston and Connecting Rod Assembly
EPA07 10 GHG14 Engine Manual (DDC-SVC-MAN-0081)_
Flushing the Engine Lubrication System
Functional Check of the DD13 Wastegate Actuator
Functional Check of the DD15 Wastegate Actuator
General Inspection and Rust Prevention of the Cylinder Block
Inspection and Pressure Testing of the Oil Cooler
Inspection of the Air Compressor Unloader Valve
Inspection of the Air Compressor
Inspection of the Camshaft and Rocker Shaft Engine Brake Assembly
Inspection of the Camshaft Housing
Inspection of the Coolant Thermostat and Seal
Inspection of the Crankcase Breather
Inspection of the Crankshaft
Inspection of the Cylinder Block
Inspection of the Cylinder Head
Inspection of the Cylinder Liner
Inspection of the DD15 and DD16 Axial Power Turbine
Inspection of the DD15 and DD16 Turbocharger
Inspection of the Diesel Exhaust Fluid Compressed Air Flow System after Air Compressor Failure
Inspection of the Engine Brake Solenoid
Inspection of the Flywheel Housing and Rear Oil Seal Area of Crankshaft
Inspection of the Flywheel
Inspection of the GHG14 DD13 Turbocharger Wastegate Actuator
Inspection of the Intake and Exhaust Valves
Inspection of the Main and Connecting Rod Bearings in Chassis
Inspection of the Oil Pan and Mounting Surfaces
Inspection of the Oil Pump, Oil Suction Manifold, and Oil Lines
Inspection of the Variable Speed Water Pump
Inspection of the Water Pump
Installation and Adjustment of the GHG14 DD13 Turbocharger Wastegate Actuator
Installation of the Accessory Mounting Bracket
Installation of the Air Compressor Coolant Return Line (Compressor to Fuel Filter Module and Oil Coolant Module)
Installation of the Air Compressor Coolant Return Line (Compressor to Fuel Filter Module)
Installation of the Air Compressor Coolant Return Line (Fuel Filter Module to Oil Coolant Module)
Installation of the Air Compressor Coolant Supply Line
Installation of the Air Compressor Unloader Valve
Installation of the Air Compressor
Installation of the Air Intake Manifold
Installation of the Belt Tensioner
Installation of the Camshaft Housing Assembly
Installation of the Camshaft Housing
Installation of the Camshafts
Installation of the Clutch
Installation of the Cold Boost Pipe (Charge Air Pipe)
Installation of the Composite Cold Boost Pipe (Charge Air Pipe)
Installation of the Coolant Crossover Pipe
Installation of the Coolant Filter Service Module
Installation of the Coolant Inlet Elbow
Installation of the Coolant Thermostat and Seal
Installation of the Crankcase Breather Pipe Fitting
Installation of the Crankcase Breather Pipe
Installation of the Crankcase Breather
Installation of the Crankshaft
Installation of the Cylinder Liner
Installation of the DD13 and DD15 Cylinder Block Cover Plate
Installation of the DD13 Cylinder Head Assembly
Installation of the DD13 Turbocharger
Installation of the DD13 Wastegate Solenoid
Installation of the DD15 and DD16 Axial Power Turbine Gear Box
Installation of the DD15 and DD16 Axial Power Turbine
Installation of the DD15 and DD16 Cylinder Head Assembly
Installation of the DD15 and DD16 Water Manifold
Installation of the DD15 and the DD16 Turbocharger
Installation of the DD15 Wastegate Solenoid
Installation of the Engine Brake Solenoid
Installation of the Engine Wiring Harness -Three-Filter Fuel System
Installation of the Flywheel Housing
Installation of the Flywheel
Installation of the Front Crankshaft Oil Seal
Installation of the Front Engine Lifter Bracket with Front Engine Power Take-Off
Installation of the Front Engine Lifter Bracket without Front Engine Power Take-Off
Installation of the Front Engine Mount Radiator Support
Installation of the Gear Train
Installation of the GHG14 DD15 Asymmetrical Turbocharger
Installation of the Idler Pulley and Idler Pulley Bracket
Installation of the Intake Throttle EGR Mixer Assembly
Installation of the Oil Coolant Module Plugs
Installation of the Oil Coolant Module
Installation of the Oil Cooler
Installation of the Oil Dipstick Tube
Installation of the Oil Filter Stand Pipe
Installation of the Oil Level Temperature Sensor
Installation of the Oil Pan
Installation of the Oil Pump, Oil Suction Manifold, and Oil Lines
Installation of the Oil Thermostat Cover
Installation of the Oil Thermostat
Installation of the Pilot Bearing
Installation of the Piston and Connecting Rod Assembly
Installation of the Rear Crankshaft Oil Seal
Installation of the Rear Engine Lifter Brackets
Installation of the Ring Gear
Installation of the Rocker Cover
Installation of the Rocker Shafts
Installation of the Threaded Insert (Plastic Oil Pan Only)
Installation of the Valve, Spring, Seal and Valve Cap
Installation of the Variable Speed Water Pump Pulley
Installation of the Variable Speed Water Pump
Installation of the Vibration Damper
Installation of the Water Pump
Machining of the Flywheel
Oil Filter Stand Pipe Inspection
Reassembly and Installation of the Cylinder Block
Removal and Disassembly of the Engine from Vehicle
Removal of Camshaft and Rocker Shaft Engine Brake Assembly
Removal of the Air Compressor Coolant Return Line (Compressor to Fuel Filter Module and Oil Coolant Module)
Removal of the Air Compressor Coolant Return Line (Compressor to Fuel Filter Module
Removal of the Air Compressor Coolant Return Line (Fuel Filter Module to Oil Coolant Module)
Removal of the Air Compressor Coolant Supply Line
Removal of the Air Compressor Unloader Valve
Removal of the Air Compressor
Removal of the Air Intake Manifold
Removal of the Belt Tensioner
Removal of the Camshaft Housing Assembly
Removal of the Camshaft Housing
Removal of the Camshafts
Removal of the Clutch
Removal of the Cold Boost Pipe (Charge Air Pipe)
Removal of the Complete Powertrain Assembly
Removal of the Composite Cold Boost Pipe (Charge Air Pipe
Removal of the Coolant Crossover Pipe
Removal of the Coolant Filter Service Module
Removal of the Coolant Inlet Elbow
Removal of the Crankcase Breather Pipe Fitting
Removal of the Crankcase Breather Pipe
Removal of the Crankcase Breather
Removal of the Crankshaft
Removal of the Engine Wiring Harness -Three-Filter Fuel System
Removal of the Flywheel Housing
Removal of the Flywheel
Removal of the Front Crankshaft Oil Seal
Removal of the Front Engine Cover
Removal of the Front Engine Lifter Bracket with Front Engine Power Take-off
Removal of the Front Engine Lifter Bracket without Front Engine Power Take-off
Removal of the Front Engine Mount Radiator Support
Removal of the Gear Train
Removal of the GHG14 DD13 Turbocharger Wastegate Actuator
Removal of the GHG14 DD15 Asymmetrical Turbocharger
Removal of the Idler Pulley and Idler Pulley Bracket
Removal of the Intake Throttle EGR Mixer Assembly
Removal of the Oil Coolant Module Plugs
Removal of the Oil Coolant Module
Removal of the Oil Cooler
Removal of the Oil Dipstick Tube
Removal of the Oil Filter Stand Pipe
Removal of the Oil Level Temperature Sensor
Removal of the Oil Pan
Removal of the Oil Pump, Oil Suction Manifold, and Oil Lines
Removal of the Oil Thermostat Cover
Removal of the Oil Thermostat
Removal of the Pilot Bearing
Removal of the Piston and Connecting Rod Assembly
Removal of the Rear Crankshaft Oil Seal
Removal of the Ring Gear
Removal of the Rocker Cover
Removal of the Rocker Shaft Assembly
Removal of the Valve Spring (Cylinder Head Installed)
Removal of the Valve Spring (Cylinder Head Removed)
Removal of the Variable Speed Water Pump Pulley
Removal of the Variable Speed Water Pump
Removal of the Vibration Damper
Removal of the Water Pump
Repair of the Air Intake Manifold
Replacement Long Block Engine Preparation
Replacement of the Oil Filter
Replacement of the Oil Gallery Cup below the High Pressure Fuel Pump
Setting the Engine Brake Lash
Testing of the DD13 Exhaust Gas Recirculation Cooler Water Manifold Assembly - In Chassis
Valve Lash Adjustments

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